We develop and manufacture food supplements as tablets and hard capsules for brands that know their market. The entire process chain — from wet granulation to the labelled bottle — runs in one facility, on our own equipment and under our own control.
3rotary tablet presses with interchangeable tooling
000 · 00 · 1hard capsule sizes on the automatic filler
1 sitegranulation, compression, filling and packing — no transfer of intermediates
EUmade in the Czech Republic under EU food law
Technology
The complete process chain for solid dosage forms
We focus on two dosage forms and master them in depth — including every process step that comes before. Your formulation does not travel between suppliers, and responsibility for the result sits in one place.
Granulation
We granulate by the wet route. A blend with poor flow and compressibility becomes a granulate with stable bulk density and particle size — the basis of a reproducible tablet.
Wet granulation with binder solution
No segregation, less dust
Predictable behaviour on the press
Drying
Granulate is dried to a target residual moisture. Tablet strength and shelf-life stability both depend on it.
Drying to defined residual moisture
Process conditions recorded per batch
Blending
Content uniformity across the whole batch. For actives dosed in milligrams it is a critical quality step — and we treat it as one.
Blending of powders and granulates
Content uniformity across the batch
Rotary tableting
Three rotary tablet presses with interchangeable tooling. Shape, diameter, weight and hardness are set to the formulation and the brand's requirements.
Round and shaped tablets
Direct compression and granulate compression
In-process weight and hardness control
Hard capsules
Automatic filling of hard capsules in sizes 000, 00 and 1 — for blends that will not compress and for ingredients with a strong taste or smell.
Sizes 000, 00 and 1
Powder blends and granulates
Fill-weight control during filling
Bottling and labelling
Bottling, labelling, batch and best-before marking. What leaves our facility is a finished product ready for market, not an intermediate.
Bottling of tablets and capsules
Labelling of the finished pack
Batch and best-before marking
Development
We enjoy products others cannot make
We spent three years building our production with one goal: technology should never be the limit of an idea. Where a typical manufacturer says it cannot be done, our development starts.
01
Formulation development
We design and optimise the formulation, from excipients to process — with compressibility, stability and unit cost in mind.
02
Demanding ingredients
Low-density extracts, hygroscopic actives, high doses in a small tablet. This is where wet granulation and experience make the difference.
03
From sample to series
A pilot batch verifies the parameters before scale-up, so the move to production brings no surprises.
04
Technical feedback
We tell you up front what will work and what will not — technically and commercially. It saves weeks and money on both sides.
Cooperation
From brief to shipped batch
We work with a specification, not an impression. The process is standardised and you know in advance what each step requires.
1
Technical brief
Composition, dosage form, dose, target quantity and deadline. A complete brief is the fastest route to a price.
2
Technical assessment
We assess compressibility or fillability, the need for granulation and excipients, and propose the process.
3
Quotation
Unit price by batch size, lead time and a clear split of supplies — raw materials, packaging, labels.
4
Pilot batch
Weight, hardness, disintegration and appearance verified on real equipment with your blend.
5
Production
Manufacturing to the approved process, with batch records and full traceability.
6
Packing and dispatch
Bottling, labelling, batch and best-before marking, final inspection and hand-over for collection.
Why Sahya
A facility you will not easily find in this industry
Many manufacturers in this field still run on equipment and methods from past decades. We built our facility new — with modern technology and a focus on repeatable quality.
Own technology
Rotary presses, capsule filler, granulation and packing line are all in our facility. We control capacity and lead times ourselves — nothing is subcontracted.
Process depth
Wet granulation, controlled drying and blending are not add-ons but the core. They let us produce formulations others turn down.
Made in the EU
Production in the Czech Republic with documentation and traceability under EU food law. No third-country imports, no grey zone.
Do you have a finished formulation or a clear brief?
Send us your technical brief through the form. We will reply with a feasibility assessment and the next steps.